アクリルアミド 化学特性,用途語,生産方法
外観
白色～わずかにうすい黄色, 結晶～結晶性粉末
性質
アクリルアミドは、分子式 (CH2=CHCONH2) 、分子量71.08の無色透明な結晶状の粉末で、水に溶解しやすく、やにも溶解します。室温では安定した物質ですが、紫外線を受けることで重合が起こることがあります。また、水やアルコール、等に可溶ですが、やには不溶です。
加熱すると84.5℃で溶融し、急激に反応してポリアクリルアミドになります。アクリルアミドは、発がん性物質である可能性があるため、長期的な摂取や曝露には注意が必要です。特に、炭水化物を多く含む食材を高温加熱した食品に含まれていることが多く、食品安全上の問題となっています。
また、アクリルアミドは皮膚や目に刺激性があり、吸入すると呼吸器系に影響を与えるため、取り扱いには十分な注意が必要です。
溶解性
水に易溶 (216g/100ml水, 30℃), アセトン, エタノールに可溶。ベンゼン, ヘプタンに不溶。水に極めて溶けやすく、エタノール及びアセトンに溶けやすい。
解説
アクリルアミド，融点85.5 ℃，沸点87 ℃(267 Pa)．d425"1.127．水，メタノール，エタノール，アセトン，酢酸エチルに可溶．光，熱により重合しやすいので，冷暗所に保存する．重合方法により水に不溶のポリマーも水溶性ポリマーも合成できる．ポリマーは，接着剤，分散剤，紙や繊維などの仕上げ剤，塗料，凝集沈殿促進剤などに用いられる．
森北出版「化学辞典（第2版）
用途
合成繊維、樹脂添加剤
用途
紙力増強剤?凝集剤重合原料、繊維加工剤、接着剤性能向上加工剤、化粧品原料、アクリル系熱硬化性塗料合成原料、凝集剤?土壌改良剤?紙力増強剤?接着剤原料
製造
アクリルアミド，アクリロニトリルを硫酸または塩酸で処理するか，塩化アクリロイルにアンモニアを反応させることによって得られる．
毒性
アクリルアミド単量体は毒性が強く，皮膚からも吸収され，中枢神経麻ひ症状を引き起こす．LD50 170 mg/kg(マウス，経口).
使用上の注意
不活性ガス封入
説明
Acrylamide is an odorless, white crystalline solid that initially
was produced for commercial purposes by reaction of acrylonitrile
with hydrated sulfuric acid.
Acrylamide exists in two forms: a monomer and a polymer.
Monomer acrylamide readily participates in radicalinitiated
polymerization reactions, whose products form the
basis of most of its industrial applications. The single unit
form of acrylamide is toxic to the nervous system, a carcinogen
in laboratory animals and a suspected carcinogen in
humans. The multiple unit or polymeric form is not known to
be toxic.
Acrylamide is formed as a by-product of the Maillard reaction.
The Maillard reaction is best known as a reaction that
produces pleasant flavor, taste, and golden color in fried and
baked foods; the reaction occurs between amines and carbonyl
compounds, particularly reducing sugars and the amino acid
asparagine. In the first step of the reaction, asparagine reacts
with a reducing sugar, forming a Schiff’s base. From this
compound, acrylamide is formed following a complex reaction
pathway that includes decarboxylation and a multistage elimination
reaction. Acrylamide formation in bakery products,
investigated in a model system, showed that free asparagine
was a limiting factor. Treatment of flours with asparaginase
practically prevented acrylamide formation. Coffee drinking
and smoking are other major sources apart from the human
diet.
化学的特性
Acrylamide, in monomeric form, is an odorless, flake-like crystals which sublime slow at room temperature. May be dissolved in a flammable liquid.
使用
Over 90% of acrylamide is used to make polyacrylamides (PAMs), and the remaining 10% is used to make N-methylolacrylamide (NMA) and other monomers. Water treatment PAMs consumed 60% of the acrylamide; PAMs for pulp and paper production consume 20% of the acrylamide; and PAMs for mineral processing consume 10% of the acrylamide. Some of the specific uses of acrylamide are:
In liquid-solid separation where acrylamide polymers act as flocculants and aids in mineral processing, waste treatment and water treatment. They also help reduce sludge volumes in these applications.
As additives in the manufacture of paper and paper board products, leather and paint industries. In the paper industry PAMs act as retention aids during wet end processing and in wet strength additives.
In the manufacture of synthetic resins for pigment binders for textile/leather industries, and In enhanced oil recovery.
use in protein electrophoresis (PAGE), synthesis of dyes and copolymers for contact lenses. It is reasonably anticipated to be a hum an carcinogen.
定義
ChEBI: A member of the class of acrylamides that results from the formal condensation of acrylic acid with ammonia.
製造方法
The principal synthetic route to making acrylamide involves the hydration of acrylonitrile (ACRN). In this process an aqueous ACRN solution reacts over a copper-oxide-chromium oxide catalyst at approximately 100°C. Several other catalyst systems have been used, and most of them contain copper - in some form. The reaction step is followed by purification and concentration to a 50% solution in a vacuum evaporator. The yield of acrylamide from ACRN is 98%. The purification and concentration steps are costly and also involve the recycle of ACRN back to the reaction step. In the early part of the new century, a catalytic distillation process has been developed that converts almost 100% of the ACRN to acrylamide and allows concentration to occur in the same column where acrylamide is made. Therefore this process is less costly.
Nitto Chemical (now Dia-Nitrix) introduced a biosynthetic route from ACRN to acrylamide in Japan in 1985. This process uses an immobilized nitrile hydratase biocatalyst that converts the ACRN solution to acrylamide with a yield of 99.5%. This high yield allows a concentrated acrylamide solution to be made without the need for ACRN recycle or solution concentration. This process therefore has lower energy costs.
一般的な説明
A solution of a colorless crystalline solid. Flash point depends on the solvent but below 141°F. Less dense than water. Vapors heavier than air. Toxic oxides of nitrogen produced during combustion. Used for sewage and waste treatment, to make dyes and adhesives.
空気と水の反応
Acrylamide is very soluble in water. The solvent is not necessarily water soluble.
反応プロフィール
ACRYLAMIDE SOLUTION reacts with azo and diazo compounds to generate toxic gases. Flammable gases are formed with strong reducing agents. Combustion generates mixed oxides of nitrogen (NOx). Spontaneous, violent polymerization occurs at the melting point (86°C of the undissolved solid [Bretherick, 5th ed., 1995, p. 428].
健康ハザード
The acute toxicity of acrylamide is moderate by ingestion or skin contact. Skin
exposure leads to redness and peeling of the skin of the palms. Aqueous acrylamide
solutions cause eye irritation; exposure to a 50% solution of acrylamide caused
slight corneal injury and slight conjunctival irritation, which healed in 8 days.
The chronic toxicity of acrylamide is high. Repeated exposure to ~2 mg/kg per day
may result in neurotoxic effects, including unsteadiness, muscle weakness, and
numbness in the feet (leading to paralysis of the legs), numbness in the hands,
slurred speech, vertigo, and fatigue. Exposure to slightly higher repeated doses in
animal studies has induced multisite cancers and reproductive effects, including
abortion, reduced fertility, and mutagenicity. Acrylamide is listed in IARC Group
2B ("possible human carcinogen") and is classified as a "select carcinogen" under
the criteria of the OSHA Laboratory Standard.
燃焼性と爆発性
The volatility of acrylamide is low (0.03 mmHg at 40 °C), and it does not pose a
significant flammability hazard.
使用用途
アクリルアミドは、ほぼ全量がアクリルアミドポリマー (ポリアクリルアミド) の原料として使用されています。アクリルアミドがそのまま別の用途に使用されるケースとしては、他のポリマーに少量モノマー成分として使用される以外はほとんどありません。なお、クリルアミドポリマーの使用用途は以下のとおりです。
1. 凝集剤
ポリアクリルアミドは、汚水処理などで凝集剤として利用されます。
2. 接着剤
ポリアクリルアミドは、の原料としても利用されます。
3. 農業分野
ポリアクリルアミドは土壌改良用途用、特に土壌の保水性や透水性を改善するため、農業分野で利用されています。
4. 医療分野
ポリアクリルアミドは、医療用品などの原料としても使用されます。
5. その他
アクリルアミドポリマーは、紙力増強剤や繊維加工、漏水防止剤、染料、UV塗料、レンズ材料など、シェービングジェルや整髪剤などの化粧品にも利用されます。
化学反応性
Reactivity with Water No reaction; Reactivity with Common Materials: Data not available; Stability During Transport: Stable; Neutralizing Agents for Acids and Caustics: Not pertinent; Polymerization: May occur at temperature above 50°C (120°F); Inhibitor of Polymerization: Oxygen (air) plus 50 ppm of copper as copper sulfate.
接触アレルゲン
Acrylamide is used in the plastic polymers industry for
water treatments and soil stabilization and to prepare polyacrylamide
gels for electrophoresis. This neurotoxic, carcinogenic,
and genotoxic substance is known to have caused
contact dermatitis in industrial and laboratory workers
安全性プロファイル
Confirmed carcinogen with experimental carcinogenic and neoplastigenic data. Poison by ingestion, skin contact, and intraperitoneal routes. Experimental reproductive effects. Mutation data reported. A skin and eye irritantIntoxication from it has caused a peripheral neuropathy, erythema, and peeling palms. In industry, intoxication is mainly via dermal route, next via inhalation, and last via ingestion. Time of onset varied from 1-24 months to 8 years. Symptoms were, via dermal route, a numbness, tingling, and touch tenderness. In a couple of weeks, coldness of extremities; later, excessive sweating, bluish-red and peeling palms, marked fatigue and limb weakness. It is dangerous because it can be absorbed through the unbroken skin. From animal experiments it seems to be a central nervous system toxin. Adult rats fed an average of 30 mg/kg for 14 days were all partially paralyzed and had reduced their food consumption by 50 percent. Polymerizes violently at its melting point. When heated to decomposition it emits acrid fumes and NOX,.
職業ばく露
Added to water during sewage/wastewater treatment. Used in the manufacture of plastics, resins, rubber, synthetic textiles; as a dye, pigment. A major application for monomeric acrylamide is in the production of polymers as polyacrylamides. Polyacrylamides are used for soil stabilization, gel chromatography, electrophoresis, papermaking strengtheners, clarifications, and treatment of potable water and foods.
発がん性
Acrylamide is reasonably anticipated to be a human carcinogen based on sufficient evidence of carcinogenicity from studies in experimental animals.
製造方法
を酸触媒 (やなど) の存在下で加水分解する方法です。この反応は以下のように表されます。
CH2=CHCN + H2O → CH2=CHCONH2
この反応では、アクリロニトリルと水が反応してアクリルアミドが生成します。また、酸触媒によってニトリル基の加水分解が促進されます。
その他、アクリロニトリルの加水分解反応をニトリルヒドラーゼという微生物由来の酵素を用いて合成することも可能です。ニトリルヒドラーゼはニトリルを加水分解する酵素で、製造効率の観点で優れているため、工業的にも採用されています。
参考文献
環境運命予測
Biological. Bridié et al. (1979) reported BOD and COD values of 0.05 and 1.33 g/g using
filtered effluent from a biological sanitary waste treatment plant. These values were determined
using a standard dilution method at 20 °C for a period of 5 d. When a sewage seed was used in a
separate screening test, a BOD value of 0.92 g/g was obtained. In a treatment plant, a BOD value
of 0.40 g/g was reported after 10 d (Mills et al., 1953). The ThOD for acrylamide is 1.35 g/g.
Soil. Under aerobic conditions, acrylamide degraded to ammonium ions which oxidized to
nitrite ions and nitrate ions. The ammonium ions produced in soil may volatilize as ammonia or
accumulate as nitrite ions in sandy or calcareous soils (Abdelmagid and Tabatabai, 1982).
Chemical/Physical. Readily polymerizes at the melting point or under UV light. In the presence
of alkali, polymerization is a violent reaction. On standing, may turn to yellowish color (Windholz
et al., 1983).
貯蔵
In
particular, this substance should be handled only when wearing appropriate
impermeable gloves to prevent skin contact, and all operations that have the
potential of producing acrylamide dusts or aerosols of solutions should be conducted
in a fume hood to prevent exposure by inhalation.
輸送方法
UN2074 Acrylamide, Hazard Class: 6.1; Labels: 6.1-Poisonous materials
純化方法
Crystallise acrylamide from acetone, chloroform, ethyl acetate, methanol or *benzene/chloroform mixture, then vacuum dry and store it in the dark under vacuum. Recrystallise it from CHCl3 by dissolving 200g in 1L, heating to boiling and filtering without suction in a warmed funnel through Whatman 541 filter paper; allowing to cool to room temperature and keeping at -15o overnight. The crystals are collected with suction in a cooled funnel and washed with 300mL of cold MeOH. The crystals are air-dried in a warm oven. [Dawson et al. Data for Biochemical Research, Oxford Press 1986 p. 449, Beilstein 2 IV 1471.] CAUTION: Acrylamide is extremely TOXIC (neurotoxic), and precautions must be taken to avoid skin contact or inhalation. Use gloves and handle in a well-ventilated fume cupboard.
不和合性
Acrylamide may decompose with heat and polymerize at temperatures above 84 C, or exposure to light, releasing ammonia gas. Reacts violently with strong oxidizers (chlorates, nitrates, peroxides, permanganates, perchlorates, chlorine, bromine, fluorine, etc.); contact may cause fires or explosions. Keep away from alkaline materials, strong bases, strong acids, oxoacids, epoxides. Reacts with reducing agents; peroxides, acids, bases, and vinyl polymerization initiators. Fine particles of dust form explosive mixture with air.
廃棄物の処理
Consult with environmental regulatory agencies for guidance on acceptable disposal practices. Generators of waste containing this contaminant (≥100 kg/mo) must conform with EPA regulations governing storage, transportation, treatment, and waste disposal. Acrylamide residue and sorbent material may be packaged in epoxy-lined drums and taken to an EPAapproved disposal site. Incineration with provisions for scrubbing of nitrogen oxides from flue gases. Deep well injection.
アクリルアミド 上流と下流の製品情報
原材料
準備製品